Generic / Brakes & Cables
110mm Green Cut Drum Brake Shoe
Maintain consistent stopping power in wet and dusty conditions with the water-grooved, heat-resistant BRAKESHOE [GREEN CUT 110MM] set
GST & Shipping IncludedPan-India delivery · Subject to serviceability
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Overview
The BRAKESHOE [GREEN CUT 110MM] is a high-performance drum brake shoe set engineered for electric scooters, e-bikes, and light commercial electric vehicles (LEVs). Designed for front and rear drum brake assemblies, this set features specialized "green cut" water-dispersal grooves (V-cuts) molded directly into the friction lining to rapidly clear water, mud, and brake dust from the contact patch.
Constructed from a durable, eco-friendly green composite friction material bonded to a die-cast aluminum backing plate, this 110mm brake shoe set provides high initial bite torque and prevents brake glazing during repeated stops. Operating seamlessly across 12V to 60V DC electric vehicle platforms, its precision-machined lining ensures whisper-quiet, fade-resistant braking performance in both dry and wet road conditions.
Key Features
- Water-Groove "Green Cut" Design: Diagonal V-shaped channels continuously sweep away rain, standing water, and road grit to maintain high friction in wet weather.
- Precise 110mm Drum Fitment: Direct replacement engineered specifically for standard 110mm inner diameter EV drum brake hubs.
- High-Friction Green Composite: Thermal-resistant friction lining delivers strong stopping power, short braking distance, and long wear life.
- Low Noise & Anti-Squeal Lining: Formulated to eliminate brake chatter and minimize internal hub dust build-up.
- Universal Front & Rear Fitment: Fits both front and rear mechanical drum brake assemblies on standard 10-inch EV wheel hubs.
Technical specifications
- Brake System Type
- Mechanical Drum Brake Shoe Assembly
- Brake Drum Diameter
- 110mm
- Friction Material
- Heat-Resistant Organic Composite
- Backing Plate Material
- Die-Cast Aluminum Alloy
What is included
1x BRAKESHOE [GREEN CUT 110MM] Set (2x matching 110mm water-grooved brake shoes)
2x High-Tension Return Springs (heavy-duty steel retention springs)
Suitable applications
Suitable Vehicle Types & Applications
- Electric Scooters & E-Bikes: High-reliability front or rear drum brake pad replacement for 48V–60V electric two-wheelers.
- Commercial E-Rickshaws & LEVs: Durable brake set designed for wet-weather commercial fleet operation and daily stop-and-go driving.
- Custom Light EVs & Mobility Scooters: Standardized 110mm replacement brake shoes for custom chassis and utility LEVs.
System & Electrical Compatibility
- Universal 110mm Drum Hubs: Fully compatible with standard 110mm mechanical drum brake hubs on modern electric two-wheelers.
- Wide EV Sub-Circuits: Operates independently of electrical system voltage across 12V to 60V DC vehicle architectures.
How to use
1. Isolate Power & Remove Wheel Assembly:
Turn off the key ignition, trip the main DC circuit breaker, and elevate the vehicle. Disconnect the brake cable, loosen the main axle nut, and slide the wheel off to expose the drum backplate.
Verification: Wheel rotates freely with zero electrical power live before proceeding.
2. Remove Worn Shoes & Clean Hub Interior:
Unhook the old return springs and detach the worn shoes from the anchor pin and actuator cam. Clean internal drum lining and dust cover using a brake cleaner spray.
Verification: Hub drum interior is completely free of grease, dust, or metal shavings.
3. Install New Green Cut Shoes & Springs:
Hook the included high-tension return springs into the eyelets of the new BRAKESHOE [GREEN CUT 110MM] set. Fold the shoes into a V-shape, position them over the anchor pin and cam, and press flat into place.
Verification: Both brake shoes rest completely flush against the backplate and snap back evenly when the brake arm is rotated.
4. Reassemble Wheel & Adjust Cable Tension:
Mount the wheel back onto the axle, tighten the axle nut to manufacturer torque specifications, and reconnect the brake cable. Adjust the tension barrel nut until the wheel spins freely without dragging.
Verification: Squeezing the brake lever engages the drum firmly with short lever travel, and releasing allows the wheel to spin freely.
Care and maintenance
Power Isolation: Always turn off the ignition, trip the main circuit breaker, and secure the vehicle before performing wheel or brake maintenance.
Groove Cleaning: Inspect green cut water grooves during routine servicing and clear any trapped mud or debris to maintain optimal water-shedding performance.
Contamination Prevention: Keep grease, oil, and chain lubricants away from friction lining surfaces and internal drum walls to prevent brake slip.
Questions & answers
What is the primary function of the BRAKESHOE [GREEN CUT 110MM]?
It provides mechanical friction against the internal wheel drum wall to slow down and stop the electric vehicle.
What is the purpose of the "Green Cut" grooves on the brake shoe?
The V-shaped channels rapidly disperse water, mud, and dust from the contact area to prevent brake slippage during rainy conditions.
Does the package include return springs?
Yes, the set includes 2 matching 110mm green cut brake shoes along with heavy-duty steel return springs.
Can this brake set be installed on both front and rear wheels?
Yes, it is universally compatible with both front and rear 110mm mechanical drum brake assemblies.
Which vehicle types are compatible with these brake shoes?
It is compatible with electric scooters, e-bikes, commercial e-rickshaws, and light electric mobility vehicles.
When should these drum brake shoes be replaced?
Replace brake shoes whenever friction lining thickness drops below 1.5mm or when brake lever travel becomes excessively soft.